Case Study
Harness Assembly Instructions & Documentation Standardization
Harness builds relied on tribal knowledge and inconsistent documentation, creating confusion during assembly and handoff between design, manufacturing, and integration, increasing the risk of rework.
- Role
- Manufacturing Engineering InternBlue Canyon Technologies • May–Aug 2025
Assembly documentation and process support (no electrical design ownership).
- Tools & Skills
- VisioArasIONWork instructionsManufacturing documentationCross-functional communication
- Outcome
- Created standardized harness assembly instructions with defined routing, labeling, and step-by-step build guidance.
No proprietary drawings or part identifiers are shown.
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NCR Resolution & Drawing Redlines for Production Support
Build issues and unclear documentation created slowdowns and rework risk during manufacturing and integration, requiring fast, accurate clarification of design intent.
- Role
- Manufacturing Engineering InternBlue Canyon Technologies • May–Aug 2025
Non-conformance support, drawing redlines, and documentation updates (no design authority).
- Tools & Skills
- ArasIONVisioDrawing redlinesNCR workflowsRoot-cause analysisCross-functional communication
- Outcome
- Investigated non-conformances and documented findings to support corrective actions and next-build execution.
Details are generalized; no proprietary part numbers, drawings, or internal reports are shown.
View case study →- Role
- CNC OperatorCircular Technologies • Jan-May 2024
CNC production support and inspection using standard metrology tools.
- Tools & Skills
- FANUC RoboDrillCNC production milling & turningMicrometersCalipersGo/No-Go gagesOptical comparatorDigital microscopeProduction inspection
- Outcome
- Performed in-process and final inspection to verify tolerance compliance on production parts, including runout, concentricity, and critical feature geometry.
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Modular RC Aircraft Structural Design for Rapid Iteration
Large RC airframes must balance structural strength, weight, and manufacturability while remaining easy to assemble, modify, and repair during iterative development.
- Role
- CAD DesignerPersonal Project / Remote Collaboration • Jul–Dec 2024
Wing modeling, internal fuselage support design, and CAD-driven DFM/DFA decisions for modular airframe assemblies.
- Tools & Skills
- Fusion 360DFM/DFAStructural layoutFastener and fit planningRapid prototyping3D printing
- Outcome
- Modeled modular wing components with defined interfaces to support repeatable assembly and straightforward replacement.
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Boost-Glide Vehicle Design & Trade Study
Boost-glide vehicles require balancing aerodynamic efficiency, stability through boost and glide phases, and manufacturability within tight mass and geometry constraints.
- Role
- Aerospace Engineering Student — Vehicle Design & AnalysisUniversity of Colorado Boulder (ASEN 2804) • Spring 2024
Conceptual vehicle design, aerodynamic trade studies, stability analysis, and experimental flight testing.
- Tools & Skills
- MATLABAerodynamic modelingTrade studies & sensitivity analysisStatic stability analysisFlight test data analysisHand calculations
- Outcome
- Evaluated multiple vehicle configurations and selected a manufacturable boost-glide design based on performance trade studies.
Academic project; no proprietary or controlled data included.
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